Custom-Engineered Industrial Water Treatment Systems

Our mineral water plants are available in capacities ranging from 500 LPH to over 20,000 LPH, fully customizable to your production targets. Each system is engineered with multi-stage purification including sand filtration, activated carbon, water softening, and reverse osmosis. We design for 20-hour continuous operation with robust duty-standby pump configurations to ensure uninterrupted output.

Standard lead times range from 8 to 14 weeks depending on plant capacity, customization requirements, and current production schedules. This includes design finalization, procurement of certified components, skid fabrication, factory acceptance testing, and on-site commissioning. We provide a detailed project Gantt chart at contract signing so you can plan your downstream activities with confidence.

Yes, we offer comprehensive annual maintenance contracts that cover preventive maintenance, consumable replacement, membrane cleaning, and 24/7 breakdown support. Our AMC packages are tiered to match your operational needs, from basic quarterly inspections to full-service plans with remote monitoring and guaranteed uptime. Dedicated service engineers are assigned to your site for rapid response.

A ZLD system recovers nearly 100% of wastewater by combining reverse osmosis, evaporators, and crystallizers, leaving only solid waste for disposal. It is mandatory in many regions for highly polluting industries and increasingly required by pollution control boards for new projects. We assess your raw water quality, effluent volume, and regulatory environment to design a ZLD system that minimizes both capital expenditure and operating costs.

We serve a broad range of industries including pharmaceuticals, food and beverage processing, chemicals, textiles, power generation, and automotive manufacturing. Each sector has unique water quality specifications, and our engineering team tailors pretreatment, RO, and polishing stages accordingly. Our portfolio includes projects for Fortune 500 companies as well as mid-sized manufacturers across India.

Every plant undergoes rigorous factory acceptance testing with spiked challenge water before dispatch, followed by on-site performance validation against BIS, WHO, or client-specific norms. We integrate real-time TDS, pH, and flow monitoring with data logging for audit trails. Our commissioning reports include third-party lab certificates for all critical parameters, giving you full compliance documentation from day one.

We operate a dedicated service hotline with guaranteed response within 4 hours for AMC clients and 24 hours for non-contract customers. Our field service teams carry critical spare parts and diagnostic tools to resolve most issues in a single visit. For complex faults, we provide remote video-assisted troubleshooting and can deploy senior engineers from our headquarters within 48 hours.

Absolutely. Our control panels support Modbus RTU/TCP, Profibus, and Ethernet/IP protocols for seamless integration with your existing SCADA or DCS infrastructure. We provide a complete tag list and OPC server configuration during commissioning. Remote access capabilities allow our engineers to monitor plant performance and diagnose issues without an on-site visit.

Daily maintenance is minimal and includes logging operating pressures, flow rates, and permeate conductivity, along with visual checks for leaks or unusual noises. Chemical dosing tanks need replenishment every 3 to 7 days depending on usage. We train your operators during commissioning and provide a detailed SOP manual with checklists, troubleshooting guides, and a recommended spare parts inventory for the first year.

Yes, operator training is a mandatory deliverable in every project. We conduct classroom sessions covering water chemistry fundamentals and membrane technology, followed by hands-on training at the installed plant. Each trainee receives a printed operations manual, and we issue completion certificates. Refresher training can be arranged annually or whenever plant processes are upgraded.

Industrial RO membranes typically last 3 to 5 years when operated within design parameters and with proper pretreatment. Factors such as feed water quality, chemical cleaning frequency, and operating flux rates significantly influence membrane life. We provide on-site membrane autopsy services to diagnose premature failures and recommend corrective actions to extend replacement intervals.

Simply share your raw water analysis report, required output capacity, and desired treated water quality standards with our sales team. We will prepare a detailed techno-commercial proposal within 5 working days, including process flow diagrams, equipment specifications, and a transparent price breakdown. Site visits and pilot trials can also be arranged for complex or high-value projects before finalizing the scope.